A variety of technological approaches of lead-acid batteries have been employed during the last decades, within distinguished fabrication features of electrode grid composition, electrolyte additives, or oxide paste additives embodiment. We proposed in this study, a particular path for improving the efficiency of positive grids by developing two no. ••Hierarchical approach projection that employs rectangular shapes for the novel grids design.••Predictions of current distribution by a numerical algorithm across the electrodes grid surface.••SoH prediction by electrochemical impedance spectroscopy technique.••An improved lifetime performance was obtained, compared to industrial electrodes.••Lead-acid batteryNew positive metallic grids prototypesElectrochemical impedance spectroscopyResonance frequencySince the lead-acid battery invention in 1859, the manufacturers and industry were continuously challenged about its future. Despite decades of negative predictions about the demise of the industry or future existence, the lead-acid battery persists to lead the whole battery energy storage business around the world [2,3]. They continued to be less expensive in comparison with the present-day technologies, being attractive in terms of robustness, tolerance to abuse, power-to-weight ratio, long lifetime, etc. needed to provide high currents in starting car engines. Accumulating over time a well-established and evolved technology base, in particular in the automotive industry, they still emphasize a huge advantage. Nevertheless, during the last years, it was obvious that utilization requirements are changing rapidly, becoming more demanding than ever. For example, a considerable warning for the future of the lead-acid battery industry is given by the current progress of novel technologies implying lithium-ion, nickel-cadmium [7,8], nickel-metal hydride, nickel-zinc, or sodium-sulfur.As such, there is a powerful request that the lead-acid battery industry should continue to innovate and not lose its competitive position. Distinguished fabrication features of electrode grid composition [11,12], electrolyte additives [13,14], or oxide paste additives embodiment [15,16] have been employed in r. 2.1. Qualitative estimation of the current distribution in the novel electrode gridsThe principle for the grid design is based on previous results on Monte Carlo simulation of the propagation of a pellet. While this model provides a qualitative understanding of the charge propagation inside the pellet, we stress that it is not providing the design parameters – such as size and dimension of the grid. Instead, we used the qualitative conclusions developed in, to build our model. A Monte Carlo procedure was implemented to evaluate the quality of the grid, consisting of an algorithm for propagating the electric charge emitted from each point inside each pellet of the grid. According to this iterative model, the electrons are initially located in well-defined places, and for each iteration, we have a probability of jumping from the current position in the near vicinity. A schematic representation of the calculation mode is schematically showed below in Fig. 1.2.2. Grid designIn order to develop our new designs, we split arbitrarily the electric potential in grid at discharge (see Fig. 2 left) in three zones, and optimize the shape of the grid for each zone, independent of the others. We mention that the split in thre.